BUILDING AN ELECTRIC MINI COOPER ON A $5,000 BUDGET

EV Channels Review

This episode details the initial stages of an ambitious $5,000 electric Mini Cooper conversion. The host, Rich, successfully sourced a "pretty blue" Mini for $1,500, despite its blown engine, prioritizing aesthetics over initial functionality. The core of the build involves retaining the manual transmission and mating it to a salvaged DC motor and Zilla controller, acquired for a combined $800. A key challenge identified is the initial 8-inch motor's perceived inadequacy, leading to the acquisition of a larger Warp 9 motor for $200 from a technical school. The episode highlights the resourcefulness required for budget EV conversions, emphasizing DIY solutions and the value of used parts from educational institutions or abandoned projects. A significant portion is dedicated to a detailed discussion with a former BMW technician about the notorious unreliability and common issues plaguing various Mini Cooper models, serving as a cautionary note for potential builders. The host also touches upon the simplicity of DC motors over AC for this build, despite foregoing regenerative braking. The episode concludes with the successful mechanical mating of the motor to the transmission, setting the stage for wiring and power systems in future installments.